Enterprise Suite for Plastic Film Industries

ENTERPRISE SUITE
FOR PLASTIC FILM INDUSTRIES

The Software solutions Suite for plastic films production origins from twenty years of experience in the sector and includes Expertise, ERP and modules specifically designed to meet the most advanced needs of the industry producing plastic films, sheets, laminates, multilayer, glued and printed.

Optimisation and marked compliance with processes for the production of plastic films, enables effective business management by eliminating waste, reducing costs, responding to customer demand and measuring performance in real time through advanced planning tools.

The latest generation cloud-ready, mobile, automation & measurement technologies are a fundamental element of the Suite, enabling the achievement of Industry 4.0 paradigms.

Certified Technologies
Cloud Ready
Accelerated Adoption
Industry 4.0

DETAILD PRODUCT DEFINITION

Compounds

Composition of compounds and formulas by type of film, thickness, master and material classes

PRODUCT SPECIFICATIONS

Advanced tools for the definition of product specifications for each customer, with variable characteristics by product family, films, sheets, laminates, glued, etc..

ADVANCED DEFINITION OF PARAMETERS

All product, production, machine and quality parameters are dynamically user-defined.

MACHINE CARDS

Definition of the machine cards, with extruder points fine-tuning, hoppers, pulls, etc., and matrix association for each line and specification with productivity details.

TREATMENTS

All additional treatments, such as embossings, treatments, primers, etc. have dedicated treatment sections.

ADVANCED TRADE AND ADMINISTRATIVE MANAGEMENT

AUTOMATIC TENDERING

Advanced automatic tendering management with immediate cost and margin analysis

TRADE TARGETS

Functions for the definition, monitoring and reporting of business targets by customer, product, vendor, month, etc.

SAMPLES

Samples management, sending samples and accompanying letters

ORDERS AND CUSTOMER CONFIRMS

Management of orders, automatic confirmation to the customer, and setting of internal work orders

DEMAND PLANNNING

The integration of demand planning, offers the sales force the tool for the immediate verification of availability on the date of a production.

MACHINE RESERVE ORDERS

Functions for recording “Temporary” orders for machine and resource engagement

ORDER VALIDATION

Management of the internal technical-commercial process of order validation.

SHIPPING AND INVOICE

Shipping and Billing management with numerous automated and easily integrated with your accounting system. Automatic production and dispatch of product-specific documentation in the customer’s language, customs, etc.

RECLAMENTS MANAGEMENT

Internal workflow for assessing complaints, returns and non-conformity reports

DOCUMENTAL MANAGEMENT

All internal and customer and supplier documentation is automatically managed, sent by email and can be monitored.

CRM

Functions to provide customers with functions for self-service verification of the status of their orders, billing, prices and stocks.

BUSINESS UNITS

Functions to provide customers with functions for self-service verification of the status of their orders, billing, prices and stocks.

INVENTORY AND AUTOMATIC LOGISTICS

ADVANCED INVENTORY STRUCTURE

Internal warehouses, third parties deposits or structured in silos, warehouses and locations. Stock Detail Accounting with advanced functions for valorization, slow moving, and automatic inventory

FULL MOBILE

Warehouse functions are available from the latest generation of handhelds mobile devices with web interface and laser barcode scanner. The internal movements, picking, shuttle loading and shipping are carried out by scanning of the barcode.

TRANSPORTERS

Integrated automatic integrated automated management of freight forwarders, transport orders and shipment planning and shipment accounting

EXTERNAL WAREHOUSES

Online functions and native interfaces with standard xml protocol for automatic integration with external warehouses at freight forwarders or customs for communication of movements, withdrawals, shipments and arrivals.

WORK ACCOUNT AND DEPOSITED

Logistics management relative to the shipment of semi-finished products to suppliers and for the dispatch of finished products to customers

AUTOMATIC PLANNING

Logistics in general, arrivals, pick-ups and shipments are automatically planned with integrated calculation functions

COMPLETE MANAGEMENT OF PRODUCTION

PRODUCTION PLANNING

Optimized production sequence calculation functions for each type of line (extrusion, cutting, coupling, processing) with dynamic constraints on production sequences, set-up changes, delays, colour matrices, etc.

INTEGRATION WITH PRODUCTION LINES

Numerous utilities enable data to be acquired and transmitted to the automated devices on board in High Availability mode.

PRODUCTION MONITORING

Panels and Dashboards at various levels for controlling the production process with feeds, criticality, waste, etc.

HEADING AND LABELING

Extremely vertical procedures for weighing reels, sheets and plates
Customized customer or drop-shipment labelling, UDM management and pallet stacking

WASTE, ADVANCES, SUSPENDED AND RETURNS MANAGEMENT

Complete waste management and tracking of waste, remanageable, scraps and suspensions

AUTOMATIC CONDITIONING MPS

The production balance sheet updates and modifies the Master Plan Schedule by line, Business Unit and General.

AUTOMATIC MOVEMENTS

For lines equipped with dosimeters or automatic instruments it is possible to carry out automatic movements of warehouse or silos

MAINTENANCE MANAGEMENT

General and production line maintenance management with stock of components, cylinders, engines, etc.

PROCUREMENT & SUPPLY CHAIN MANAGEMENT

PROCUREMENT & BUDGET

Comprehensive procurement process management with advanced budget control

APPROVALS

Management of material approvals through both internal process and supplier certification

PURCHASING PLANNER

Purchasing Planner integrated with the production planning with minimal stock thresholds and breakage parameterized by class and forecasting the needs derived from the demand planner

ACCOUNT FOR MANIFACTURE

Management of the process related to shipment to suppliers for external processing as well as for sending finished products to customers on deposit account

ADVANCED COSTING

The functions for the costing of materials, which have fallen markedly into the reality of film production, allow calculations to be carried out according to different logics, providing basic elements for the estimate of finished products, for the valorisation of the warehouse and the evaluation of suppliers.

SUPPLIER ASSESSMENT

The evaluation of the supplier is carried out by different company functions, and has dynamic calculation functions for the control of delays, average prices, agreed price deviations and turnover, quality of delivery, etc..

ENTEPRISE LEVEL PLANNING

DEMAND PLANNING

Forecasting process and definition of commercial demand: from the macro definition of annual targets by product per customer and seller to the management of actual, provisional or commitment sales orders. Advanced commercial planning calculation functions with the possibility of simulations offering on-line feasibility responses. Its ongoing monitoring and consolidation feeds the MPS, i. e. the Main Production Plan

MPS - MASTER SCHEDULE PLANNING

This is the Main Production Plan, with constraints management by product, line, delay, stock availability. It has calculation functions optimized to allow the best production sequence management with reduced changes, set-up time and delays. Advanced simulation functions allow the assessment of possible alternative scenarios in a very short time. The MPS governs the procedures for interfacing to lines and automation, its on-going monitoring allows you to have effective control over production and its consolidation allows you to define the MRP, the planning of materials and resources.

MRP - MATERIAL REQUIREMENT PLANNING

The definition of deterministic requirements, i. e. based on future projections of consumption, arrivals and waste, is a foundation for the Lean Management of inventories and purchases. The integrated calculation functions allow a visual representation at different levels of the projections made per class with criticality visualization and stock breakage

MULTIPLALTOFORM ALERT

The planning tools issue alerts when parameterizable conditions occur, which can reach the recipient on various platforms such as email, SMS, telegram, and allow mobile access to allow rapid corrective action, thanks to the Oracle Apex framework.

PURCHASING PLANNING

Calculation functions based on the consolidated data of the existing purchases and the MPR with critical issues, delays and reminders.

PARALLELS AND AGREGATED ORDER PLANNING

Possibility of optimizing the production process by parallelizing the simultaneous production of orders, or of aggregating several orders in a single machining job

MORE LEVELS WHAT-IF SIMULATIONS

Simulation functions allow planning tools to quickly evaluate scenarios and options that can determine the success of a commercial or production operation.

QUALITY MANAGEMENT & CERTIFICATION

AUTOMATIC MEASURES ACQUISITION

The availability of automated analysis and measurement instruments, dynamometers, instrument tables, allows the automatic acquisition of data by the quality control module.

AUTOMATIC PRODUCT CERTIFICATION

Automate the process of sending electronic certification to customers, with parameterization per customer, product, etc. of the data present. Reporting criticality and impediment to shipment of non-compliant goods

CERTIFICATION

Management according to parameters, values, internal tolerances, per customer, per quality product with criticality visualization. Ongoing monitoring of quality data from production with quick identification of drifts

SUPPLY CHAIN CONTROL

The structure of the data used, allows to have the tracking of all production batches, internal, external, materials and support suppliers, used in the production of a single reel or slab of material.

IMAGING

Acquisition and maintenance of production, finished products and shipping images

KPI

The quality system allows the definition of KPI, the continuous monitoring by the manager, and the BI representation of the progress in BI

DAILY & STRATEGY BUSINESS INTELLIGENCE

ORACLE BI-EE

Embedded use of the Oracle BI Enteprise Edition suite allows you to take advantage of the market-leading BI solution.

MANAGEMENT CONTROL

Dashboards and reports aimed at control and verification with automatic alerts

STRATEGY BI

The decision support tool permeates the system in all its processes, providing the appropriate response to strategic needs.

REPORTING

Transactional operational reporting (Daily BI) with historical comparisons

PROCESS DASHBOARD

Each business process has a dynamically user-defined control dashboard.

KPI & TARGET

Continuous monitoring of KPI and Target with advanced functions and diagrams (Ishikawa)